Description
| Parameter | Specification |
|---|---|
| Model | NJP-1200 |
| Capacity | 1200 capsules per minute |
| Number of Filling Stations | 9 (can be customized) |
| Capsule Size Range | 00#-5# and safety capsule A-E |
| Applicable Capsule Material | Gelatin, HPMC, and others |
| Power Supply | 380V, 50Hz (can be customized) |
| Power Consumption | 5KW |
| Noise Level | ≤75dB |
| Overall Dimensions (LxWxH) | 1100mm x 1200mm x 1900mm |
| Weight | 1500kg |
| Operator | 1 person |
To get into what this post is about, it is important to first understand automatic capsule-filling machines. These machines are made to simplify the process of filling capsules with pharmaceutical ingredients, and they do so by roboticizing what was formerly a very laborious task thereby ensuring accuracy, consistency, and efficiency in production.
It comprises several main parts such as a capsule hopper, filling stations, dosing systems, tamping mechanisms, and a capsule ejection system. Working together these parts accurately fill capsules with precise quantities of active ingredients, excipients, and powders.
Understanding Auto-fillers
NJP-1200: A Detailed Perspective
The NJP-1200 Automatic Capsule Filling Machine is a cutting-edge solution for pharmaceutical manufacturers who need fast production time while minimizing downtimes. Let’s look at some of its advantages more closely:
High-Speed Performance: With up to 1200 capsules filled per minute it can be effectively used in large-scale pharmaceutical production.
Precision Dosing Systems: The NJP-1200 uses modern dosing systems which help to ensure that every capsule has the same dose reducing variations and enhancing product quality.
Versatility: This machine supports different capsule sizes suitable for various formulations and dosage forms that are needed in pharmaceutical industries.
User-Friendly Interface: It comes with an intuitive interface facilitating easy use in monitoring of production process. Operators can easily adjust settings, monitor performance, or resolve issues.
Advanced Control Systems: By having sophisticated control systems the NJP-1200 provides accurate control over filling parameters ensuring precision and consistency throughout the cycle of production.
Efficient Cleaning and Maintenance: Designed for ease of cleaning and maintenance, the NJP-1200 reduces downtime while maximizing productivity levels. Its modular design simplifies standard maintenance tasks through quick disassembly/ reassembly.
Benefits of Using the NJP-1200
Pharmaceutical manufacturers gain many benefits from implementing the NJP-1200 such as:
Increased Efficiency: The NJP-1200 reduces production time and labor costs by automating the capsule filling process, thus improving overall efficiency and throughput.
Enhanced Productivity: With high-speed capabilities and accurate dosing, the NJP-1200 assists pharmaceutical companies to be more productive at higher levels than before to meet tight production deadlines.
Improved Accuracy and Consistency: By preventing any deviations in dosage, the NJP-1200 ensures capsules are filled with precision; an important attribute of efficient product quality maintenance.
Cost Savings: Despite its high initial purchase price tag, the NJP-1200 offers long-term savings through improved productivity, reduced labor costs, and less material wastage.
Flexibility and Versatility: Pharmaceutical manufacturers need not acquire extra equipment since the NJP-1200 can handle different sizes of capsules and formulations to make a variety of products out of them.
Compliance and Quality Assurance: This helps reduce the chances of product recalls or penalties for non-compliance with FDA regulations because it is made according to cGMP guidelines which are observed strictly by pharmaceutical firms for compliance purposes.
Uses of the NJP-1200
The NJP-1200 Automatic Capsule Filling Machine is utilized in various sectors within the pharmaceutical industry including:
Solid Dosage Formulations: This machine can fill capsules with numerous solid dosage forms like powders or granules including vitamins, antibiotics, analgesics, etc.
Herbal & Nutraceutical Products: Manufacturers of herbal supplements and nutraceuticals benefit from the versatility and efficiency of the NJP-1200 in encapsulating botanical extracts, vitamins, and dietary supplements.
Clinical Trials and Research: Pharmaceutical companies performing clinical trials and development studies depend on NJP-1200 for precise encapsulation of test drugs as well as placebo formulations.
Contract Manufacturing: In meeting the manufacturing needs of a variety of pharmaceutical customers, contract manufacturing organizations (CMOs) employ NJP-1200 which has high-speed capsule filling capabilities with excellence in precision and quality control.
Impact on the Pharmaceutical Industry
The introduction of the NJP-1200 Automatic Capsule Filling Machine has had a profound impact on the pharmaceutical industry:
Increased Production Capacity: High-speed functions of NJP-1200 can significantly boost pharmaceutical manufacturers’ production capacities, leading to proficiency in meeting market demands.
Improved Product Quality: NJP-1200 achieves consistency, accuracy, and therefore better product quality resulting in medications conforming to required standards set by regulators and achieving optimal therapeutic outcomes.
Streamlined Operations: By automating the capsule filling process, manufacturing operations are simplified by reducing manual labor activities thereby reducing human errors that could occur in such situations.
Competitive Advantage: When they acquire this equipment, firms have faster turnaround times, better quality products, and increased flexibility in their output hence edge over others in their competitors within their industries.
Technological Innovation: The development of the NJP-1200 represents a significant advancement in pharmaceutical manufacturing technology, paving the way for further innovations in drug delivery systems and production processes.
FAQs
What is the NJP-1200 Automatic Capsule Filling Machine?
This is an advanced type of pharma machinery that fills capsules with accurate quantities automatically. It can be used at very high speeds to dose precisely over different sizes or types of powders or granulates among other substances used to prepare capsules.
How does the NJP-1200 work?
Capsules are filled sequentially with measured amounts of dry mixtures or granulated materials using an automatic device like Njp 400. This machine comprises a hopper, filling stations, dosing systems, tamping mechanisms, and capsule ejection units that ensure accurate and uniform filling.
What types of capsules can the NJP-1200 fill?
NJP-1200 is compatible with a wide range of capsule sizes including standard gelatin-based capsules as well as vegetarian ones. It can process different types of formulations (powders, granules, pellets, micro-tablets).
What are the key features of the NJP-1200?
The high-speed features of NJP-1200 include but are not limited to precision-dosing systems, flexible capsule sizes, and a user-friendly interface. The machine also possesses advanced control system functionalities that facilitate cleaning and repair activities.
What are the benefits of using the NJP-1200?
The advantages provided by this machine about its use are efficiency increase, productivity growth, improvement in packing accuracy and consistency, saving on costs through flexibility as well as compliance with regulatory standards thereby maintaining a competitive edge in the pharmaceutical market.
Can the NJP-1200 be integrated into existing manufacturing lines?
NJP-1200 has been designed to fit naturally within any existing pharmaceutical manufacturing line. Being modularly structured allows it to be easily erected to match particular production needs.
Is the NJP-1200 suitable for small-scale production?
Even though it is used for large-volume production runs at high speed this equipment has some adaptability for small-scale drug manufacture. Consequently, it will find application at any level of tablet production.
How does the NJP-1200 ensure accuracy in dosing?
To fill empty capsules with consistent doses each time they are filled to make these machines more efficient in dose delivery Njp 1100 relies on advanced dose dispensing systems together with control keys. Filling parameters can be tuned up exactly due to the sophisticated control system employed by NJP 400 pharma-based machinery.
Is training required to operate the NJP-1200?
Although the NJP-1200 has a user-friendly interface, some training may be required for its effective maintenance and operation. The manufacturers usually train operators to achieve the highest levels of efficiency and productivity.
Does the NJP-1200 meet regulatory standards?
Yes, it is built by current Good Manufacturing Practices (cGMP) guidelines and other applicable rules for performing pharmaceutical manufacturing. It is rigorously tested and validated to conform to industry standards and regulations.
Reviews
There are no reviews yet.