Description
| Feature | Specification |
|---|---|
| Model | DPP-110 |
| Material | Stainless Steel 304 |
| Blister Size Range | Max. 110mm x 90mm; Min. 30mm x 40mm |
| Max. Forming Depth | 12mm |
| Max. Speed | 15-45 cycles/minute (depending on materials) |
| Power Supply | 220V, 50Hz, Single Phase |
| Total Power | 6kW |
| Air Pressure | 0.6-0.8MPa |
| Air Consumption | ≥0.6m³/min |
| Overall Dimensions (LxWxH) | 2800mm x 730mm x 1600mm |
| Weight | 1200kg |
| Optional Features | Printing device, Code embossing device, etc. |
The DPP-110 Automatic Blister Packing Machine is a groundbreaking innovation in pharmaceutical packaging technology. It has been engineered to overhaul the packaging process and precision engineering merges with up-to-date automation. To guarantee reliability and efficiency, it produces uniformed high-quality blister packs that are a standard for excellent pharmaceutical packaging.
Working Processes of the DPP-110
Feeding and Loading: The packaging process begins with the feeding and loading of materials into the DPP-110. Blister film and products, such as tablets or capsules, are precisely fed into the machine through automated systems. This initial stage sets the foundation for subsequent processes.
Heating and Forming: Once the materials are loaded, the blister film undergoes heating to facilitate forming. Heat is applied to the film, causing it to soften and conform to the shape of the product cavities. This process ensures proper alignment and containment of the products within the blister packs.
Product Placement and Sealing: After forming, the products are accurately placed into the cavities created in the blister film. Once positioned, the film is sealed, encapsulating the products securely within individual blister compartments. Sealing mechanisms ensure airtight seals, preserving product integrity and stability.
Trimming and Discharge: The final stage of the packaging process involves trimming excess film and discharging the finished blister packs. Precision cutting tools trim the blister packs to the desired size, while automated systems facilitate the smooth ejection of completed packs for further processing or distribution.
Applications of the DPP-110
Pharmaceutical Industry: The primary application of the DPP-110 lies within the pharmaceutical industry, where it serves as a vital component of the packaging workflow. It is capable of packaging various solid dosage forms, including tablets, capsules, pills, and lozenges, with unparalleled precision and efficiency.
Medical Devices and Nutraceuticals: Beyond pharmaceuticals, the DPP-110 finds applications in packaging medical devices and nutraceutical products. Its versatility allows for the packaging of a diverse range of products, catering to different sectors within the healthcare and wellness industries.
Consumer Goods and Cosmetics: In addition to healthcare products, the DPP-110 can be adapted for packaging consumer goods and cosmetics. Its ability to handle different packaging materials and customize blister designs makes it a versatile solution for various product categories.
Functions and Capabilities of the DPP-110
Automatic Feeding and Forming: One of the key functions of the DPP-110 is its automatic feeding and forming capabilities. Automated systems ensure the consistent and precise loading of materials into the machine, optimizing workflow efficiency and minimizing manual intervention.
Sealing and Cutting: The DPP-110 excels in sealing and cutting blister packs with exceptional accuracy and speed. Advanced sealing mechanisms and cutting tools ensure uniform seals and clean cuts, resulting in high-quality finished products.
Temperature Control and Regulation: Temperature control is critical in blister packaging to achieve optimal forming and sealing outcomes. The DPP-110 is equipped with temperature regulation systems that maintain precise heating levels, ensuring consistent performance across varying production conditions.
Adjustable Speed and Customization: Flexibility is a hallmark of the DPP-110, with adjustable speed settings and customizable parameters to accommodate diverse packaging requirements. Operators can fine-tune the machine to suit specific product specifications and production demands.
Benefits of the DPP-110
Enhanced Productivity: The DPP-110 significantly enhances productivity by automating labor-intensive packaging processes. Its high-speed operation and streamlined workflow reduce packaging time, allowing manufacturers to meet production targets more efficiently.
Superior Quality Assurance: Quality assurance is paramount in pharmaceutical packaging, and the DPP-110 excels in delivering consistent, high-quality results. Its precision engineering and advanced features minimize the risk of errors, ensuring product integrity and compliance with regulatory standards.
Cost Efficiency: By optimizing workflow efficiency and minimizing material wastage, the DPP-110 offers cost-effective packaging solutions. Its automation capabilities reduce labor costs and increase operational efficiency, resulting in long-term cost savings for manufacturers.
Regulatory Compliance: Compliance with regulatory requirements is a fundamental aspect of pharmaceutical manufacturing. The DPP-110 is designed and manufactured by industry standards and regulations, providing manufacturers with peace of mind regarding product safety and quality.
Roles and Advantages of the DPP-110
Streamlining Production Processes: The DPP-110 plays a crucial role in streamlining production processes by optimizing packaging workflows. Its automation capabilities reduce the dependency on manual labor, minimizing bottlenecks and increasing overall efficiency.
Minimizing Human Intervention: Automation reduces the reliance on manual labor, minimizing the risk of human error and contamination. The DPP-110 operates with precision and consistency, ensuring uniform packaging outcomes without the variability associated with manual processes.
Improving Product Safety and Integrity: Product safety and integrity are paramount in pharmaceutical packaging, and the DPP-110 upholds these standards with its precision engineering and quality assurance features. By minimizing the risk of errors and defects, it helps maintain the integrity of packaged products throughout their lifecycle.
Adaptable to Diverse Production Environments: The modular design and versatility of the DPP-110 make it adaptable to diverse production environments. Whether integrated into existing production lines or deployed as a standalone unit, it offers seamless compatibility and efficient operation in various settings.
FAQs
What types of products can the DPP-110 package?
The DPP-110 is capable of packaging a wide range of solid dosage forms, including tablets, capsules, and pills.
How fast is the DPP-110 in terms of packaging speed?
The packaging speed of the DPP-110 can vary depending on factors such as product size and packaging requirements. However, it is known for its high-speed operation, significantly reducing packaging time compared to manual methods.
Is the DPP-110 easy to operate?
Yes, the DPP-110 is designed with user-friendly interfaces and intuitive controls, making it easy to operate even for personnel with minimal training.
Can the DPP-110 accommodate different packaging materials?
Yes, the DPP-110 is adaptable to various packaging materials, allowing for flexibility in packaging design and customization.
Does the DPP-110 offer temperature control during the packaging process?
Yes, the DPP-110 is equipped with temperature control mechanisms to ensure optimal sealing and forming of blister packs.
What are the maintenance requirements for the DPP-110?
Regular maintenance is essential to ensure the optimal performance of the DPP-110. This includes routine cleaning, lubrication, and inspection of components to prevent wear and tear.
Can the DPP-110 be integrated into existing production lines?
Yes, the modular design of the DPP-110 allows for seamless integration into existing production lines, minimizing disruption and maximizing efficiency.
Does the DPP-110 comply with industry regulations and standards?
Yes, the DPP-110 is designed and manufactured in compliance with industry regulations and standards, ensuring product safety and quality.
What are the space requirements for installing the DPP-110?
The DPP-110 features a compact footprint, making it suitable for installation in various production environments with minimal space requirements.
Can the DPP-110 be customized to suit specific production needs?
Yes, the DPP-110 can be customized according to specific production requirements, allowing for tailored solutions to meet diverse packaging needs.
Reviews
There are no reviews yet.